Cooling Towers and Evaporative Fluid Coolers
One and Two Speed Cooling Towers and Evaporative Fluid Coolers
Overview
The input objects CoolingTower:SingleSpeed and CoolingTower:TwoSpeed provide models for single-speed and two-speed cooling towers that are based on Merkel’s theory (Merkel 1925), which is also the basis for the tower model included in ASHRAE’s HVAC1 Toolkit for primary HVAC system energy calculations (ASHRAE 1999, Bourdouxhe et al. 1994). Cooling tower performance is modeled using effectiveness-NTU relationships for counterflow heat exchangers. The model can be used to simulate the performance of both single speed and two speed mechanical-draft cooling towers. The model will also account for tower performance in the “free convection” regime, when the tower fan is off but the water pump remains on. For part-load operation, the model assumes a simple linear interpolation between two steady-state regimes without accounting for any cycling losses.
For single speed cooling towers, the capacity control can be fan cycling or fluid bypass. In fluid bypass mode, portion of the water goes through the tower media and gets cooled while the remaining water flow gets bypassed, two water flows then mix together trying to meet the tower exiting water setpoint temperature. In both the free convection cooling when fan is off and normal cooling when fan is on for the entire time step, if the tower exiting water temperature is lower than the setpoint, the tower operates in fluid bypass mode. The model determines the fluid bypass fraction by iterations until the mixed water meets the tower exiting water temperature setpoint. In the fluid bypass mode, except the free convection, the tower fan runs at full speed for the entire time step. The maximum amount of tower water that can be bypassed is bounded by the freezing point of the tower water – the tower exiting water temperature cannot be lower than the freezing setpoint.